Ce-niehoff-co C803D/C840D Alternator Retrofit/Upgrade Installati Uživatelský manuál stáhnout pdf

Retrot/Upgrade Installation Instructions

C803D and C840D

Alternators

   Thissymbolisusedtoindicatethepresence

   ofhazardsthatcancauseminorpersonal

   injuryorpropertydamage.

CAUTION

*Usethissetpointtomaintainproperbatterychargelevelduring

 shorteroperatingcycles.

Table1—A2-330/A2-336RegulatorVoltageSelectorSwitchPosition

SwitchPosition BatteryType

1 27.5V Maintenance

2 28.0V Maintenance*

3 28.5V Maintenance-Free

4 29.0V Maintenance-Free*

If an extended wiring harness is supplied with

alternator and regulator, see separate instruc-

tions packed with harness.

   Thissymbolisusedtoindicatethepresence

   ofhazardsthatcancauseseverepersonal

   injuryorsubstantialpropertydamage.

WARNING

Table2—A2-346RegulatorVoltage/BatterySwitchPosition

Switch

Position

A9-4036Harness

NotConnected

(VoltageSelect)

A9-4036Harness

Connected(BatterySelect)

1 27.5V Maintenance(DCatergory)

2 28.0V Maintenance-free(Group31)

3 28.5V AGM

4 29.0V

DO NOT USE POSITION # 4

 A2-346regulator is flat-temperature compensated.

  A2-34628Vregulatorcanbeusedwithorwith-

  outA9-4036temperature-voltagesense/J1939

  harnessfromthevehicle.

  •WhenA9-4036temperature-voltagesense/

   J1939harnessisnotconnected,regulatorwill

   operateinxedvoltagesettingdetermined

   bytheselectswitchpositiononthebottomof

   theregulator.Seecolumn2inTable2.

  • WhenA9-4036temperature-voltagesense/

   J1939harnessisconnected,regulatorwill

   automaticallyoptimizethechargevoltagefor

   batterytypebasedontemperature.Seecol-

   umn3inTable2andselectswitchposition

   basedonbatterytype.

Regulator is factory-set to Position 1. To change, remove regu-

lator, turn regulator over, and select appropriate switch

position (see NOTICE above and Table 2). Re-install regulator

on alternator. Torque screws to 8.5 Nm/75 lb in.

NOTICE

   Thissymbolisusedtoindicatespecialinstruc-

   tionsoninstallation,operation,ormaintenance

   thatareimportant,butnotrelatedtoper-

   sonalinjuryhazards.

NOTICE

II65GPage 1 of 2

Figure1-AlternatorInstallationDetails

B+terminal–

seeinsetabove

B–terminalM10bolt–

torqueto15Nm/11lb.ft.

M20nut–torqueto

163Nm/120lb.ft.

Discspring

washer

B+terminalM12bolt–

torqueto30Nm/22lb.ft.

Batteryoutput

cableterminal

Washer

Lockwasher

Dampeningbracketmount–

seeinsetabove

Non-louveredductopeningtoattach

freshairintakepipe.SeeStep7,page2.

M10x1.5bolt,lockwasher,washer:2places–

torqueto27Nm/20lb.ft.

Secureto

engineblock

(seestep2cabove)

Boltandwasher

torqueto

57Nm/42lb.ft.

Nut

1. Turn off battery switch or disconnect battery ground cable.

2. Remove alternator drive belt.

3. Remove all oil lines between alternator and engine. Plug oil

line outlets with properly-sized pipe or tubing plugs. Remove

oil drain hose at existing alternator and plug opening.

4. Label wires for identification, then disconnect electrical con-

nections from existing alternator.

5. Remove alternator mounting bolts and existing alternator

from mounting bracket.

6. A2-330/A2-336regulators are flat-temperature compensated

and are factory-set at lowest setting to accommodate 8D

batteries. For other batteries:

a. Remove regulator from housing and change position on

voltage selector switch. See Table 1.

b. Re-install regulator on drive end housing, and torque

mounting screws to 8.5 Nm/75 lb. in.

7. Units are shipped with shaft collar, Belleville washer and

nut. Remove and discard shaft collar. Install pulley and

furnished Belleville washer. Torque nut to 162.7 Nm/

120 lb. ft.

1 2

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Strany 1 - Alternators

Retrot/Upgrade Installation InstructionsC803D and C840DAlternators   Thissymbolisusedtoindicatethepresence   ofhazardsthatcancause

Strany 2 - Page 2 of 2

12. Regulator electrical connections (see Figure 2): a. Make sure alternator-to-regulator harness plug is secure in regulator receptacle. b

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